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Digi Bites

Suite 2: Produce Right - industrial food production

Digi Bites 2 investigates modern food production methods, particularly highlighting computer control systems, assembly line processes and food safety and quality issues.

Please see the sample video clips for an introduction to this new resource. Login is required to download the full video clips.

screen shot from 'Burger Production'

Burger Production

Duration: 2mins 47s

Beef burgers for a leading fast food chain are manufactured in a state-of-the-art plant capable of producing 700 tonnes of hamburgers per week.

On arrival, each delivery is subjected to a comprehensive quality inspection programme.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (8.38 MB)

screen shot from 'Burger Blending'

Burger Blending

Duration: 2mins 43s

The production process is computer controlled to ensure the final product meets the fat specification.

Chilled and frozen raw materials are ground through the initial grinding plates and are then mixed together in the pre-blenders.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (8.15 MB)

screen shot from 'Burger Forming and Checking'

Burger Forming and Checking

Duration: 1min 23s

Burger-forming machines use high pressure to form the burgers onto a conveyor belt. Burger size, shape, score depth and weight are all monitored at this stage.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (4.15 MB)

screen shot from 'Burger Freezing'

Burger Freezing

Duration: 1min 17s

The formed burgers emerge from the freezing tunnels fully frozen at approximately -20° Celsius. The burgers remain frozen throughout storage and distribution until cooked in the one of the fast food outlets.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (3.86 MB)

screen shot from 'Burger Packing and Storage'

Burger Packing and Storage

Duration: 1min 56s

The frozen burgers are packed into cartons. Every carton has the production code and best before date printed on it and the cartons pass over a checkweigher to ensure they are filled with the required weight.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (5.81 MB)

screen shot from 'Burger Quality'

Burger Quality

Duration: 1min 48s

It is essential that the burgers always meet the required food safety and quality criteria. In the UK, that means achieving an internal cook temperature equivalent to at least 70° Celsius for 2 minutes.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (5.43 MB)

screen shot from 'Food Assurance Schemes'

Food Assurance Schemes

Duration: 2mins 25s

Assuring food safety and quality is a priority for the red meat industry. Consumers want to be reassured that what happens on the farm and in animal transport is professionally carried out using acceptable welfare, animal husbandry, healthcare standards and practices.

Click the following links and choose 'save to disk'

download sample (1.5 MB) | download full clip (7.26 MB)



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